PP Stationery Sheet Machine

• After-sales Service: 1 Year Warranty
• Warranty: 1 Year
• Product Type: PP Board
• Board Layers: Multilayer
• Screw No.: Single-screw
• Automation: Automatic
• Model NO.: AF100-1250, AF100-1000
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Customized
• Condition: New
• Spot Service: Yes
• Video Instructions: Yes
• Transport Package: Sea Worthy
• Trademark: YAOAN
• Origin: China
• HS Code: 84772090
• Production Capacity: 200-300kg/Hr

Product Description

PP stationery sheet machine 
1. suitable sheet thickness: 0.15-1.5mm 
2. width: 1.25m; up to client's equirements
consisting parts:

No.	Name	quantify
1	100mm Extruder	One set
2	Hydraulic Fast screen changer	One set
3	T-die	One set
4	3-roll calander roller (including  temperature controller)	One set
5	Cooling roll stand	One set
6	Edge trimmer and Edge regrinding system	One set
7	Haul-off unit	One set
8	automatic cutter	ONE SET
9	Two station winder	One set
10	accessories for option	One set
	corona treatment device: one set
	thickness scanner: one set

one specification list for your reference:

1. 1. Φ100extruder (one set)

Screw:
Diameter:100mm
L/D: 33:1
Screw structure: Vented
Material: High quality nitrided alloy steel-38CrMoAIA,
Treatments: Nitration hardness≥ 740HV; Nitration depth: 0.4-0.6mm; fragility is 2 grades.
Barrels:
Material: High quality nitrided alloy steel-38CrMoAIA
Screw and barrel maker: Jingxin
Treatments: Nitration hardness≥ 940HV; Nitration depth: 0.6-0.7mm; fragility is 2 grades
Motor power: 55kw (A.C MOTOR) (Chinese name brand)
Control style: Frequency conversion(ABB)
Heating
Heating section for barrels: 8zones
Heating sensor: thermocouples
Temperature controllers are of temperature controller
Cooling system for barrels: one
Extrusion capacity: about 250kg/hr

2.2  Hydraulic stylescreen fast changer (one set) 

1. 1. 1. Its special internal structure provides a excellent seal effect
      2. The parts of Screen changer consisting the mould are made of alloy steel, which experienced heat treatment strictly.  
      3. Control style: complete hydraulic pressure
      4. Hydraulic control power: 2.2KW
      5. Diameter of the jar: 100mm

2.3. T-die with deck system: one set ( including one Die stand )
Material of the mould board is heat resistance alloy steel imported, experienced hardness treatment for the mould board, and the surface of the flow tunnels are plated rigidity  chrome and polished; the appearance of the mould is in decorating plated chrome. It adopts the heating inside by bar heaters.
Heating zones: 5zones
Total heating power for the flange: 3kw
The effective width of the mould: 1350mm
The max. width of deck: 150mm each side

2.4. Calender roller stack: one
a. Structure: horizon

1. Diameter of roll:400mm  Roll length:1400mm 
2. Roll material: alloy
3. Driver: three motors  Each rated power: 2.2kw  motor style: inverter duty motor
4. Motor controller: inverter (Brand: ABB)      
5. Wall thickness of the roller: about 25mm
6. Roll surface treatment: mirror roller: 3 pcs;                   

f.  water temperature Thermoregulation box: 3  ( control roller's temperature)
g. Thermostat media: water; Tolerance: ±1 degree
h. The thermostat system controls temperature of the three rolls separately. The temperature of the three rolls can be adjusted separately.
i. The temperature of the rolls is adjusted individually.
j. Transmission style: individual transmission  

1. Clamp system: motor driven

1. Moveable motor: one

1. Silicon roller: one piece. Diameter: 400mm, roll length 1400mm

2.5 cooling stand: one
 a. Cooling length stand length:3m
    b. Diameter of the rollers: 80mm; roller No. 6Pcs
c. Roller length: 1400mm
d. roller material: aluminum alloy

2.6. Edge trim unit and edge grinding system: one set
     Grinding unit: one set
     Haul-off roller: one set
     Motor power: 0.75kw
Crusher Power: 5.5kw
     Blower: 3.7kw
    
2.7 Take-up machine: one
Motor power: 2.2kw
Control style: frequency conversion
Roller Number: 1 pairs
Diameter of Take-away roller: Φ220mm
Length of Take-away roller: 1400mm
The surface of treatment of the rubber rollers: coating the rubber and polishing the rubber
The surface treatment of the steel rollers: hardness chrome plating and polishing to half mirror.
Clamping and open-close means: pneumatic.

2.8.  two station winder: one set
Shaft number: two pcs
Torque length: 10N.M
Control by a high-grade torque motor
     Turn over motor: one

2.9  servo cutter: one set
     Assistant haul-off unit: one set
     Control power: 1.1KW servo motor
     Control style: Yaskawa servo motor
     Cut power: 4KW
     PLC Length control system: one set

2.10 accessories:
     a. 200kg mixer: one set
       drying system: one set
       mixing power: 3.7kw
      
     B.Spiral feeder: one set
Control power: 1.5kw

2.10 Spare parts:
Cylinder heater: 6PCS
Heater for flange: one set
Die heater: 5 PCS
Blower: one
Oil seal for gear box: one set
A set of tools such as spanners, scissors


the pictures of machines for your reference


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